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Metal turning is a process that involves removing material from a workpiece using a cutting tool. It is a widely utilized technique in the manufacturing industry that requires high precision, efficiency, and low noise. In this blog, we will explore the benefits of metal turning and how it can improve a company's manufacturing capabilities.
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Firstly, metal turning is well known for its high precision which is crucial in many industries such as aerospace, medical, and electronics. The ability to create a highly precise component ensures that products are reliable, safe, and decrease the risk of failure. Many modern CNC (Computer Numerical Control) machines are capable of producing parts with tolerances as close as a few microns ensuring that the final product meets the exacting specifications required. Furthermore, the latest cutting edge metal turning tools and technology such as diamond-coated inserts which are resistant to high-temperature wear and chemical etching, means that high precision is not just achievable but also more stable and long-lasting.
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Secondly, metal turning is efficient. Companies can produce large quantities of components in a relatively short period. This helps companies in meeting deadlines, improving their production cycle times, and ultimately lowering costs. In addition, the advances in tooling and cutting parameters for metal turning have helped increase the speed of the process, therefore increasing the overall efficiency of manufacturing processes. This has resulted in shorter lead times and better customer satisfaction.
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Finally, metal turning is characterized by low noise. Reducing noise levels in the production environment is often a critical factor for employee health and safety, and meeting national regulations or local laws. The use of specialized cutting fluids not only improves the lifespan of cutting tools and machinery but also significantly reduces noise levels as well. Furthermore, many modern metal turning machines are designed with advanced sound-proofing features and are specifically built to produce less noise.
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In conclusion, metal turning is a critical process in modern manufacturing. It offers high precision, high efficiency, and low noise production to meet the demands of the industry. Companies can rely on metal turning to produce reliable and safe products with reduced costs and shorter lead times. It is evident that metal turning will remain an essential part of the manufacturing industry and will continue to evolve towards greater innovation and output.
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|
Name |
Specification |
Unit |
VTC50 |
VTC60 |
VTC70 |
VTC80A |
VTC100A |
VTC65 |
VTC5110 |
|
Journey |
X-axis travel |
mm |
500 |
425 |
700 |
670 |
850 |
500 |
800 |
|
Y-axis travel |
mm |
/ |
/ |
/ |
/ |
/ |
/ |
/ | |
|
Z axis travel |
mm |
0-500 |
130-730 |
130-830 |
200-1050 |
220-1070 |
700 |
700 | |
|
Processing capacity |
Maximum turning diameter |
mm |
φ650 |
φ650 |
φ800 |
φ1000 |
φ1200 |
650 |
1000 |
|
Turning diameter |
mm |
φ500 |
φ600 |
φ700 |
φ800 |
φ1000 |
500 |
900 | |
|
Turning height |
mm |
500 |
600 |
700 |
850 |
850 |
700 |
700 | |
|
Spindle |
Spindle speed |
rpm |
100-1000 |
100-1000 |
100-800 |
100-800 |
100-800 |
50-1000 |
100-800 |
|
Spindle motor power |
Kw |
15 |
18.5 |
22 |
22 |
22 |
18.5 |
22/750 | |
|
Spindle diameter |
mm |
φ130 |
φ160 |
φ160 |
φ180 |
φ200 |
φ130 |
φ160 | |
|
Hydraulic Chuck + Tool Holder |
Chuck type |
 |
Three-jaw hydraulic chuck |
Three-jaw hydraulic chuck |
Three-jaw hydraulic chuck |
Three-jaw hydraulic chuck |
Three-jaw hydraulic chuck |
Three-jaw hydraulic chuck |
Three-jaw hydraulic chuck |
|
Chuck Specifications |
inch |
15" |
18" |
24" |
32" |
32" |
21" |
24" | |
|
Turret station |
 |
Horizontal eight stations |
Horizontal eight stations |
Horizontal eight stations |
Horizontal eight stations |
Horizontal eight stations |
Horizontal eight stations |
Horizontal eight stations | |
|
Guide rail/screw |
X-axis roller linear guide |
 |
2 pieces, width 45mm |
2 pieces, width 45mm |
2 pieces, width 45mm |
2 pieces, width 45mm |
2 pieces, width 45mm |
2 pieces, width 45mm |
2 pieces, width 45mm |
|
Y-axis roller linear guide |
 |
/ |
/ |
/ |
/ |
/ |
/ |
/ | |
|
Z axis roller linear guide |
 |
2 pieces, width 45mm |
2 pieces, width 55mm |
2 pieces, width 55mm |
2 pieces, width 55mm |
2 pieces, width 55mm |
2 pieces, width 45mm |
2 pieces, width 45mm | |
|
X/Z ball screw pair |
mm |
Ø40 |
Ø40/Ø50 |
Ø40 |
Ø40/Ø50 |
Ø50 |
Ø40/Ø50 |
Ø40 | |
|
CNC system |
Standard System Configuration |
 |
GSK |
GSK |
GSK |
GSK |
GSK |
GSK |
GSK |
|
Display, Chinese and English display |
 |
√ |
√ |
√ |
√ |
√ |
√ |
√ | |
|
RS-232 transmission interface and USB interface |
 |
√ |
√ |
√ |
√ |
√ |
√ |
√ | |
|
X direction motor torque |
NM |
10 |
18 |
15 |
18 |
22 |
10 |
15 | |
|
Y direction motor torque |
NM |
/ |
/ |
/ |
/ |
/ |
/ |
/ | |
|
Z direction motor torque |
NM |
22 |
30 |
15 |
30 |
30 |
22 |
15 | |
|
Cutting Cooling System |
Cooling motor |
W |
450+750 |
450+750 |
750+1200 |
750+1200 |
750+1200 |
450+750 |
750+1200 |
|
Pump output |
m³/h |
4 |
4 |
4 |
4 |
4 |
4 |
4 | |
|
Automatic Chip Conveyor |
 |
√ |
√ |
√ |
√ |
√ |
√ |
√ | |
|
Electric cabinet refrigeration air conditioner |
 |
√ |
√ |
√ |
√ |
√ |
√ |
√ | |
|
Factory precision |
Repeatability |
mm |
±0.005 |
±0.005 |
±0.005 |
±0.006 |
±0.006 |
±0.005 |
±0.005 |
|
Positioning accuracy |
mm |
±0.01 |
±0.01 |
±0.01 |
±0.01 |
±0.01 |
±0.01 |
±0.01 | |
|
Smallest positioning unit |
mm |
0.001 |
0.001 |
0.001 |
0.001 |
0.001 |
0.001 |
0.001 | |
|
Electricity demand |
Power supply |
 |
3-AC 380V 50Hz±5% |
3-AC 380V 50Hz±5% |
3-AC 380V 50Hz±5% |
3-AC 380V 50Hz±5% |
3-AC 380V 50Hz±5% |
3-AC 380V 50Hz±5% |
3-AC 380V 50Hz±5% |
|
The machine tool has leakage and power failure protection |
 |
√ |
√ |
√ |
√ |
√ |
√ |
√ | |
|
Three-color indicator light for machine working status |
 |
√ |
√ |
√ |
√ |
√ |
√ |
√ | |
|
The machine tool can work stably for a long time under the following conditions |
 |
Ambient temperature 5~38, ambient humidity <85% |
Ambient temperature 5~38, ambient humidity <85% |
Ambient temperature 5~38, ambient humidity <85% |
Ambient temperature 5~38, ambient humidity <85% |
Ambient temperature 5~38, ambient humidity <85% |
Ambient temperature 5~38, ambient humidity <85% |
Ambient temperature 5~38, ambient humidity <85% | |
|
The noise of the machine tool complies with the national standard |
 |
√ |
√ |
√ |
√ |
√ |
√ |
√ | |
|
Weight and Dimensions |
Dimensions [length * width * height] (approx.) |
mm |
2330*2100*2800 |
2200*2000*3050 |
2500*2100*3300 |
2600*2200*3650 |
2800*2950*3850 |
2100*2500*2700 |
2500*2100*3100 |
|
Weight (approx.) |
T |
5.5 |
7.5 |
8 |
9.5 |
11.5 |
6 |
8.5 | |
|
Remark |
* The equipment adopts fully enclosed protection, and the protection device is safe and reliable, and shall comply with GB/T15760-1995 General Technical Regulations for Safety Protection of Metal Cutting Machine Tools. |
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http://www.taiymachining.com/
